OTS-8100 Auto Electrostatic Spray Gun -Kit -Robot Arm
OTSON Auto Electrostatic Spray Gun
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Overview

OTS-8100 Auto Electrostatic Spray Gun kit

The OTS-8100 Auto Electrostatic Spray Gun is a cutting-edge solution for applying coatings and paints efficiently. This gun is designed to be used in conjunction with a robot arm, making it ideal for automated industrial painting and coating applications. The OTS-8100 is compatible with any brand of robot arm system, making it a versatile option for a wide range of industries.

Auto liquid electrostatic spray systems, like the OTS-8100, rely on air or high pressure to atomize the coating material. The particles of the coating are then charged as they exit the nozzle. Different air nozzles and caps, which create different spiral spray patterns, are available for OTSON liquid electrostatic spray guns. This spiral effect reduces coating-particle velocity, resulting in a more uniform atomization. The technique involves applying a charge, usually negative, to the coating material as it is atomized. The negatively charged spray droplets are attracted to any grounded surface, resulting in a more consistent and higher-quality finish. This effect is so powerful that, with some objects, coating spray can be observed to ‘wrap around’.

The OTS-8100 can offer transfer efficiency up to 95% and minimize overspray. Additionally, it has an auto-color change function, which allows for easy switching between different coating colors without the need for manual intervention. OTSON has been researching and developing electrostatic equipment for over 30 years and our technology can now also be used for waterborne and 2K paints, as well as solvent-based paints and lacquers. Our systems also have ATEX certification, ensuring compliance with safety regulations in potentially explosive environments.

In summary, the OTSON OTS-8100 Auto Electrostatic Spray Gun is a cutting-edge solution for applying coatings and paints efficiently, with a high transfer efficiency that results in a higher-quality finish. The design of our system allows for easy maintenance and the use of a wide range of coatings and paints, including those used in automotive, industrial and marine applications. Additionally, the auto-color change function allows for easy switching between different coating colors. OTSON is committed to providing the best solutions for customers’ specific requirements, and our team of experts is ready to help with the integration and optimization of our electrostatic spray gun systems in their processes.

Auto Electrostatic Spray Gun Function
Features
  1. Atex certified, suitable for use in potentially explosive environments
  2. High rotary atomizer with smaller droplets for consistent and high-quality finish
  3. Larger capacity and ability to cover a larger surface area in a short amount of time than traditional electrostatic spray guns
  4. Easy maintenance
  5. Ability to handle a wide range of coatings and paints, including 2K and water-based paints
  6. Reduced CO2 emissions and overspray
  7. Twin Turbine Atomizer for fine atomization and uniform coating thickness
  8. Quick-disconnect features for easy maintenance and reduced downtime
  9. Automated control panel for high production rates and reduced labor cost
  10. Control flexibility allowing operators to change process parameters between batches and within the same part
  11. Simplified user interface control panel capable of recording ten different coating parameters
Electrostatic Effect

The electrostatic effect is a phenomenon that occurs when a charge is applied to a liquid as it is being atomized, such as when using an auto electrostatic spray gun like the OTS-8100. The charge, typically negative, causes the spray droplets to be attracted to any grounded surface, resulting in a more consistent and higher-quality finish. This effect is so powerful that with some objects, coating spray can be observed to ‘wrap around’ the object.

The OTS-8100 Auto Electrostatic Spray Gun uses an advanced charging system that applies a consistent charge to the coating material as it is atomized. This results in a more efficient and effective application of the coating, with a transfer efficiency of up to 95%. Additionally, the use of electrostatic spraying can significantly reduce overspray, which helps to minimize waste and improve the overall efficiency of the coating process.

The OTS-8100 also offers an automatic color change function, which allows for easy switching between different coating colors without the need for manual cleaning of the spray gun. It also can fit in any brand robot arm system, this feature enables users to integrate the spray gun into their existing production line with ease.

In summary, the electrostatic effect when using the OTS-8100 Auto Electrostatic Spray Gun results in a more consistent and higher-quality finish, increased efficiency and transfer efficiency, reduced overspray, and the ability to integrate with any brand robot arm system and automatic color change function which make the coating process more convenient and efficient.

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Auto Electrostatic Spray Gun
OTSON Electrostatic Auto Gun Coating Process IOTSON Paint Shop Technologies
The image shows the electrostatic auto gun coating process step in the IOTSON Paint Shop Technologies facility. This process involves the application of a high-quality paint coating to various components using electrostatic spray guns. The image shows the components being moved into the spray booth on a conveyor belt. The spray booth is a controlled environment designed to ensure optimal conditions for paint application. It is well-ventilated and features state-of-the-art filtration systems to prevent overspray and maintain air quality. Once inside the spray booth, the components are coated using electrostatic spray guns. These guns apply an electric charge to the paint particles as they are sprayed, creating a highly efficient and precise application process. The electrostatic auto gun coating process step can be seen in progress, with the spray guns in operation and operators monitoring the process. The image also shows the uniform and even coating that is achieved through this process. After the components are coated, they move out of the spray booth and into the drying oven. The drying oven uses heat to cure the paint, ensuring that it is fully cured and hardened for optimal durability. Overall, the electrostatic auto gun coating process step is a critical component of the painting process in the IOTSON Paint Shop Technologies facility. It ensures that a high-quality paint coating is applied to components using the latest technology and techniques.
paint kitchen
Electrostatic spray isolation box for gear pump
Auto Color Change System

The Auto Color Change System is a technical solution for liquid electrostatic spray equipment, such as auto electrostatic spray bell, auto electrostatic spray disc, and auto electrostatic spray gun. This system is designed to provide rapid and accurate color changes for spray equipment in industrial applications, including automotive, aerospace, and other manufacturing processes.

The Auto Color Change System utilizes a series of valves and pumps to control the flow of paint and the color change process. The system is fully automated, reducing the need for manual intervention and streamlining the painting process. This makes it possible to change colors quickly and accurately, resulting in improved productivity and reduced waste.

Here are some of the key features of the Auto Color Change System:

  1. Fast and Accurate Color Changes: The system is designed for rapid and accurate color changes, allowing for improved productivity and reduced downtime.
  2. Fully Automated: The Auto Color Change System is fully automated, minimizing the need for manual intervention and streamlining the painting process.
  3. Versatile: The system is compatible with a wide range of paint types, including solvent-based and water-based paints, making it adaptable to various industrial applications.
  4. Programmable: The user-friendly interface and controls make it easy to program and operate, allowing for quick and seamless color changes.
  5. High-Quality Finishes: The Auto Color Change System enables the application of a consistent and high-quality finish, improving the overall quality of the paint job.
  6. Customizable: The system can be customized to handle a range of color changes, from two to twenty or more, depending on the specific needs of the application.
  7. Efficient: The system reduces waste and cleanup time, making it an efficient solution for industrial painting processes.
  8. Reliable: The Auto Color Change System is designed to be reliable and long-lasting, ensuring consistent performance over time.

In conclusion, the Auto Color Change System for liquid electrostatic spray equipment provides a technical solution for efficient and accurate color changes. It is an essential component of industrial painting processes, providing high-quality finishes and improving productivity while reducing waste. The system is versatile, compatible with a range of paint types, and can be customized to meet the specific needs of any industrial application. With its fully automated and programmable features, the Auto Color Change System offers a reliable and efficient solution for liquid electrostatic spray equipment.

2k 3k Mixer OTSON Fluid Technologies for auto Electrostatic spray gun
The image shows the electrostatic auto gun coating process step in the IOTSON Paint Shop Technologies facility. This process involves the application of a high-quality paint coating to various components using electrostatic spray guns. The image shows the components being moved into the spray booth on a conveyor belt. The spray booth is a controlled environment designed to ensure optimal conditions for paint application. It is well-ventilated and features state-of-the-art filtration systems to prevent overspray and maintain air quality. Once inside the spray booth, the components are coated using electrostatic spray guns. These guns apply an electric charge to the paint particles as they are sprayed, creating a highly efficient and precise application process. The electrostatic auto gun coating process step can be seen in progress, with the spray guns in operation and operators monitoring the process. The image also shows the uniform and even coating that is achieved through this process. After the components are coated, they move out of the spray booth and into the drying oven. The drying oven uses heat to cure the paint, ensuring that it is fully cured and hardened for optimal durability. Overall, the electrostatic auto gun coating process step is a critical component of the painting process in the IOTSON Paint Shop Technologies facility. It ensures that a high-quality paint coating is applied to components using the latest technology and techniques.

Color change valves, also known as paint dispensers, are a valuable investment for any business in the painting industry. These devices are used in paint shops to mix and dispense paint quickly and accurately, reducing waste and cleanup time.

One of the key benefits of a color change valve is its ability to automatically switch between different paint colors, which can save time and increase efficiency. This feature is especially useful for businesses that work on multiple projects and need to switch between colors frequently.

Another advantage of color change valves is their mixing capabilities. These devices can mix the paint with hardeners, reducers, or other additives as it is dispensed, ensuring that the paint is properly mixed and ready to use, which can help improve the quality of the paint job.

In terms of market view, the use of color change valves is prevalent in industrial paint application such as automotive, aerospace, and wood finishing industries. Many companies are investing in color change valves to improve their production efficiency and reduce cost.

Overall, color change valves are an essential component of any paint shop, providing accurate and efficient paint dispensing and color change capabilities. Investing in a high-quality color change valve can help businesses in the painting industry to increase productivity, improve the quality of their paint jobs and save money in the long run.

At OTSON Technologies Corp, we understand the importance of having the right equipment for your paint shop. That’s why we offer advanced color change valves that are designed to meet the specific needs of your paint shop. Our color change valves are known for their efficiency, accuracy, and durability.

Our color change valves offer a range of features including:

  • Automatic color change: Allows for quick and easy switching between different paint colors, which can save time and increase efficiency.
  • Mixing capabilities: Can mix the paint with hardeners, reducers, or other additives as it is dispensed, ensuring that the paint is properly mixed and ready to use.
  • Flow rate control: Allows you to set and monitor the flow rate of the paint, ensuring that the right amount of paint is dispensed for each job.
  • Multiple paint tanks: Some color change valves can be equipped with multiple paint tanks for storing different colors of paint, making it easy to switch between colors.
  • Easy to clean: Many color change valves are designed to be easy to clean, which can save time and reduce cleanup costs.
  • Durable and long-lasting: High-quality color change valves are built to last, with durable components that can withstand the demands of a paint shop environment.
  • Remote control: Some color change valves can be controlled remotely, allowing you to make adjustments or switch colors from a distance.
  • Data logging: Some color change valves can record data such as paint usage, color changes, and flow rate, which can be used to track performance and make adjustments as needed.
  • Compatibility: Some color change valves are compatible with a wide range of paint application equipment, such as spray guns, rollers, and brushes.
  • Safety features: Our color change valves are equipped with fire detection sensors and emergency stop buttons for added safety.
  • ATEX equipment for explosion-proofing.
  • Industry 5.0 compatibility for easy integration with other equipment and systems in the paint shop.
  • Low VOC emissions, which helps to reduce air pollution and improve the overall environmental impact of the paint shop.

Our team of experts provides training and support to help you get the

Industry

here is a comprehensive list of industries and products that use electrostatic spray painting:

  1. Automotive: cars, trucks, buses, motorcycles, and other vehicles.

  2. Aerospace: airplanes, helicopters, satellites, and other aircraft.

  3. Manufacturing: industrial equipment such as machinery, conveyor systems, tanks, and other metal structures.

  4. Marine: ships, boats, yachts, and other watercraft.

  5. Furniture: chairs, tables, cabinets, and other furniture pieces.

  6. Medical: medical equipment such as MRI machines, X-ray machines, and surgical instruments.

  7. Appliance: household appliances such as refrigerators, ovens, dishwashers, and other large appliances.

  8. Agricultural: farm equipment and machineries, such as tractors, plows, and harvesters.

  9. Construction: buildings, bridges, and other structures such as towers and cranes.

  10. Electrical: electrical equipment and devices such as transformers, switchgear, and other high voltage equipment.

  11. Sporting Goods: bicycles, exercise equipment, and other sports-related items.

  12. Signage: signs, billboards, and other forms of advertising.

  13. Retail: store fixtures, displays, and other items found in retail settings.

  14. Food & Beverage: food processing and packaging equipment, beverage dispensing equipment, and other items found in food and beverage manufacturing facilities.

  15. Small parts: gears, bolts, and other small metal components.

  16. Bicycle: frames, forks, and other components of bikes.

  17. Computer housing: exterior of computer towers, monitors, and other electronic devices.

  18. Stationeries: pens, pencils, and other writing instruments.

  19. Wooden furniture: wooden chairs, tables, and other pieces of furniture.

  20. Hardware: locks, knobs, and other hardware items.

  21. Lockers: exterior of metal lockers.

  22. Freezers: exterior of commercial freezers and refrigeration units.

  23. Iron railing: exterior of iron railings, fences, and other metal structures.

  24. Major Appliances: washing machines, dryers, and other large household appliances.

  25. Office equipment: printers, copiers, and other office machines.

  26. Desks: exterior of desks and other office furniture.

  27. Files: exterior of metal file cabinets and storage units.

  28. Office partitions: exterior of office partitions and dividers.

  29. Medical Equipment: surgical instruments, x-ray machines, and other medical devices.

  30. Metal doors: exterior of metal doors, including commercial and industrial doors.

  31. Car accessories: mirrors, spoilers, and other aftermarket car parts.

  32. Teflon pots: exterior of Teflon-coated pots and pans.

  33. Musical instruments: guitars, pianos, and other musical instruments.

  34. Environmental equipment: air purifiers, water filtration systems, Water Tanks, and other environmental equipment.

  35. Plastic products: plastic toys, bottles, and other plastic products.

  36. Metal products: metal signs, metal sculptures, and other metal products.

  37. Glass products: glass bottles, windows, and other glass products.

  38. Military:

  39. Wind Power :

Contact us

We look forward to working with you to enhance the performance of your paint shop and help you achieve your goals. Contact us today to learn more about our products and services and also the latest addition iOTSON Paint Shop Technologies.