Wodden Industry- Liquid-Electrostatic-Spray-Coating-Technologies

In the wooden industry, liquid electrostatic spray technology is commonly used to apply coatings such as paint, lacquers, and other finishing coatings to wooden products such as furniture, flooring, and other wooden structures. The process involves atomizing the liquid into droplets and then giving them an electrostatic charge. The charged droplets are then attracted to the grounded wooden items, ensuring an even and efficient coating.

One of the main advantages of using liquid electrostatic spray in the wooden industry is the increased coating savings. The electrostatic charge causes the coating droplets to be attracted to the wooden items, resulting in less overspray and a more efficient use of the coating. This can lead to cost savings for the customer, as less coating is needed to achieve the same coverage as traditional spray methods.

Another advantage is the improved transfer efficiency. The electrostatic charge causes the coating droplets to be attracted to the wooden items, resulting in a higher percentage of the coating being deposited on the wooden items and less being wasted as overspray. This leads to a more consistent and even coating, with fewer drips and runs.

In addition, liquid electrostatic spray technology allows for the application of a wide range of coatings, including paint, lacquers, and other finishing coatings that are essential in the wooden industry to enhance the appearance and durability of the wooden products.

Furthermore, liquid electrostatic spray can be used to apply multiple layers of coating, which is important for wooden products such as furniture and flooring where multiple layers of coating are required to provide protection and durability against the elements, wear and tear, and also to maintain the hygiene and cleanliness of the wooden products.

Overall, liquid electrostatic spray technology is a cost-effective and efficient method of applying coatings to wooden products such as furniture and flooring in the wooden industry. It offers advantages such as increased coating savings, improved transfer efficiency, and versatility in application. It is also able to apply multiple layers of coating, providing protection and durability to the wooden products, enhancing the appearance of the wooden products and maintaining hygiene and cleanliness of the wooden products.

OTSON Technologies Corp. is a leading provider of advanced paint shop solutions for industrial and commercial markets. Our portfolio of products and services includes a wide range of cutting-edge technologies and innovative solutions that help customers improve their painting processes, reduce costs and increase efficiency. As an experienced and reputable manufacturer, we are committed to providing our customers with the highest quality products and services.

One of our key product lines is OTSON Liquid Electrostatic, which offers state-of-the-art technology and patented designs for electrostatic liquid coating and fluid transfer applications. Our OTSON Liquid Electrostatic line includes a variety of equipment options such as disc and bell systems, which are designed to meet the specific needs of different industries and applications.

Our OTSON Liquid Electrostatic systems are known for their high efficiency, precision and reliability. They are specially designed to reduce paint waste and increase production rates, resulting in a higher return on investment for our customers. Additionally, our OTSON Liquid Electrostatic systems meet industry safety standards, with ATEX certification, ensuring that our customers are provided with high-quality finishes.

At OTSON, we understand the importance of providing our customers with complete solutions for their industrial painting needs. That’s why we are dedicated to integrating our OTSON Liquid Electrostatic systems with our smart paint shop solutions, which allows for greater process control, increased efficiency, and improved quality.

If you’re in need of a reliable and efficient liquid electrostatic coating system, look no further than OTSON’s OTSON Liquid Electrostatic line. Contact us today to learn more about how our products and services can benefit your business.

There are several advantages to using electrostatic spray coating over traditional spraying methods:

The electrostatic spray coating process is a popular choice for mass production factories because it offers a number of benefits over traditional coating methods. One of the main advantages of electrostatic spray coating is its high spray efficiency. This means that less material is required to achieve the desired coating thickness, which can lead to cost savings and reduced waste.

Another advantage of electrostatic spray coating is its ability to create a uniform coating on the surface of the product. This is because the electrostatic charge attracts the coating material to the surface of the product, ensuring that it is evenly distributed. This can lead to a higher quality finished product and fewer defects.

The electrostatic spray coating process also has a lower impact on the environment than some traditional coating methods. It produces less air and water pollution, and it can be used in enclosed areas with proper ventilation. This is because the electrostatic charge ensures that the coating material is attracted to the surface of the product, reducing the amount of overspray and waste.

In recent years, there have been significant advancements in electrostatic coating equipment. These include the development of high-voltage electrostatic generators, new structures for electrostatic spray guns, and new automatic control panels. These improvements have further enhanced the reliability and efficiency of the electrostatic coating process and provided a solid foundation for its continued development and implementation in various industries.

Overall, the electrostatic spray coating process is a versatile, efficient and sustainable method which is widely used in various industries such as automobiles, bicycles, wheels, instrumentation, electrical appliances, agricultural machinery, household electrical appliances, daily hardware, steel furniture, doors Windows, power tools, toys and gas appliances, and other industrial fields.

There are many benefits to using electrostatic spray equipment in paint shops, here are a few key advantages:

  1. Increased efficiency: Electrostatic spraying allows for a more efficient use of paint, as the electrostatic charge attracts the paint particles to the surface being coated, reducing overspray and waste. This can lead to significant cost savings over time.
  2. Improved coating quality: Electrostatic spray equipment allows for a more even and consistent coating, resulting in a higher-quality finish. This can lead to improved product durability and a longer lifespan for the coated item.
  3. Greater flexibility: Electrostatic spray equipment can be used for a wide range of coating applications, including large and irregularly shaped objects, making it a versatile solution for many different industries.
  4. Increased safety: Electrostatic spraying reduces the amount of overspray and allows for a safer working environment by eliminating the need for excessive amounts of paint in the air.
  5. Reduced downtime: Electrostatic spray equipment is easy to clean and maintain, reducing downtime and increasing productivity.
  6. ROI-friendly: Electrostatic spray equipment has a relatively low initial investment cost and is known to have a relatively short payback period. The benefits of cost-saving, improved coating quality and increased safety, ultimately lead to a positive return on investment (ROI).
  7. Energy-efficient: Electrostatic spray equipment typically uses less energy than traditional spray equipment, leading to cost savings and a reduced environmental impact.
  8. High-quality finish: Electrostatic spraying helps to achieve a high-quality finish and a uniform coat thickness, which can lead to improved product durability and a longer lifespan for the coated item.
  9. Cost-effective: Electrostatic spraying reduces the amount of paint used, reduces overspray and improve the coating quality, which ultimately results in cost savings.
  10. Environmental-friendly: Electrostatic spray equipment results in reduced emissions, leading to a smaller environmental footprint.

Overall, electrostatic spray equipment can provide a wide range of benefits for paint shops, from increased efficiency and improved coating quality to greater flexibility and increased safety. With its relatively low initial investment cost and short payback period, it can be a cost-effective and environmentally-friendly solution that can improve the ROI of your paint shop operations.

Water-based electrostatic spray coating

Water-based electrostatic spray coating is a coating process that uses water as the primary solvent for the coating material. This type of coating is becoming increasingly popular due to its environmental benefits and its ability to create a high-quality finish. The process involves atomizing the coating material, which is made up of a mixture of water, pigments, and resins, and then electrostatically charging the droplets. The droplets are then attracted to the surface of the substrate, where they adhere and form a coating.

One of the main benefits of water-based electrostatic spray coating is that it produces fewer emissions and less VOCs (volatile organic compounds) than solvent-based coatings. This makes it a more environmentally friendly option, as it reduces the potential for air pollution and contributes to a healthier work environment for employees.

The process of water-based electrostatic spray coating requires a specialized equipment, including a high-voltage electrostatic generator, a water-based electrostatic spray gun, and a control panel that regulates the voltage and flow rate of the coating material. Aerosonx Technologies Inc, with its brand OTSON, specializes in this type of coating and has developed a proprietary technology that ensures optimal performance of the equipment and the coating.

OTSON water-based coating is designed to be used with a high-voltage electrostatic spraying equipment that allows the electrostatic charge to be created on the droplets. The high-voltage generator creates an electrostatic charge on the droplets as they pass through the spray gun. The electrostatic charge causes the droplets to be attracted to the substrate, which helps to ensure a uniform coating.

The company’s water-based electrostatic spray coating process is highly versatile and can be used on a wide range of substrates, including metals, plastics, and composites. The process can also be used to coat a variety of products, including automobiles, bicycles, electrical appliances, agricultural machinery, household items, steel furniture, and more.

In summary, Water-based electrostatic spray coating is a popular and environmentally friendly method, Aerosonx Technologies Inc, with its brand OTSON, offers a high-quality water-based coating and the specialized equipment and proprietary technology to process it. OTSON is a versatile solution for a wide range of substrates and industries, and the company’s expertise in this field ensures the best quality of coating possible.

Electrostatic Spray Products Guide
Comparison Table for OTSON Auto Electrostatic Coating Systems

Spray System

Productive rate

Spray Pattern

Paints Consumption

 Atomizing Performance

Spray Booth Style

Excellent:

Coating works is

done simultaneously for all objects around Disk atomizer

Good for mass production



Disk Reciprocator stroke distance could be customized according to hanger size

( Conveyor speed is workable for 7Mtrs/min

)

Low:

High atomizing performance is achieved by OTSON precision structure.

Excellent

( 60,000 RPM)

OMEGA Spray Booth

Good:

Bell Cup atomizer stroke from down to up

Note: by Bell system, it is not suitable for rotating hangers


High atomizing Bell Cup, spray pattern is around 25cm ( Diameter ).

Conveyor speed: between 1.8 Mtrs/min - 2.0 Mtrs/min suggestion


Low:

High atomizing performance is achieved by OTSON precision structure.

Excellent

(60,000 RPM)

Side by Side Spray Booth

Good:

Flexible for various objects such as platform-like objects and multiple shape object

4 types of spray pattern nozzles for options Conveyor speed: 4 Mtrs/min suggestion

Acceptable:

( Auto spray gun is driven by air, its paintings consumption will be more than Bell and disk coating system )

Side by Side Spray Booth

Auto-Electrostatic Spray =Disk System Paint Saving
Auto Electrostatic Spray Gun System Paint Saving
Auo Electrostatic Spray Bell System Paint Saving
  • Electrostatic atomizer spray systems use an electrostatic charge to apply a coating material to a surface. The charge is generated by an electrical current applied to the coating material as it is atomized into fine droplets.
  • The charged droplets are attracted to the surface being coated, allowing for more precise application and a more even finish. The charge also helps to increase the transfer efficiency of the coating material, resulting in less material being used and potentially reducing costs.
  • Electrostatic atomizer spray systems are often used in the automotive, aerospace, and manufacturing industries to apply paints, coatings, and other finish materials. They can be used to coat a wide range of surfaces, including metal, plastic, and composite materials.
  • Electrostatic atomizer spray systems have several advantages over traditional spraying methods, including improved precision, reduced overspray, increased efficiency, and better transfer efficiency. They also offer greater control over the coating process and can be more environmentally friendly, as they often produce fewer volatile organic compounds (VOCs) compared to other coating methods.
Electrostatic spray
Liquid Coating Layer Protection for Long-Lasting Durability
Auto Color Change System

Color change valves, also known as paint dispensers, are a valuable investment for any business in the painting industry. These devices are used in paint shops to mix and dispense paint quickly and accurately, reducing waste and cleanup time.

One of the key benefits of a color change valve is its ability to automatically switch between different paint colors, which can save time and increase efficiency. This feature is especially useful for businesses that work on multiple projects and need to switch between colors frequently.

Another advantage of color change valves is their mixing capabilities. These devices can mix the paint with hardeners, reducers, or other additives as it is dispensed, ensuring that the paint is properly mixed and ready to use, which can help improve the quality of the paint job.

In terms of market view, the use of color change valves is prevalent in industrial paint application such as automotive, aerospace, and wood finishing industries. Many companies are investing in color change valves to improve their production efficiency and reduce cost.

Overall, color change valves are an essential component of any paint shop, providing accurate and efficient paint dispensing and color change capabilities. Investing in a high-quality color change valve can help businesses in the painting industry to increase productivity, improve the quality of their paint jobs and save money in the long run.

Here are some additional details and a list of features that a color change valve may offer for a paint shop:

  • Automatic color change: Allows for quick and easy switching between different paint colors, which can save time and increase efficiency.
  • Mixing capabilities: Can mix the paint with hardeners, reducers, or other additives as it is dispensed, ensuring that the paint is properly mixed and ready to use.
  • Flow rate control: Allows you to set and monitor the flow rate of the paint, ensuring that the right amount of paint is dispensed for each job.
  • Multiple paint tanks: Some color change valves can be equipped with multiple paint tanks for storing different colors of paint, making it easy to switch between colors.
  • Easy to clean: Many color change valves are designed to be easy to clean, which can save time and reduce cleanup costs.
  • Durable and long-lasting: High-quality color change valves are built to last, with durable components that can withstand the demands of a paint shop environment.
  • Remote control: Some color change valves can be controlled remotely, allowing you to make adjustments or switch colors from a distance.
  • Data logging: Some color change valves can record data such as paint usage, color changes, and flow rate, which can be used to track performance and make adjustments as needed.
  • Compatibility: Some color change valves are compatible with a wide range of paint application equipment, such as spray guns, rollers, and brushes.

In summary, color change valves offer many features that can help improve the efficiency and quality of a paint shop. They can help to save time, reduce waste and cleanup costs, and improve the overall quality of paint jobs. It’s important to research different color change valves and their features to find the one that best meets your paint shop’s specific needs.

Industry

  1. Automotive: cars, trucks, buses, motorcycles, and other vehicles.

  2. Aerospace: airplanes, helicopters, satellites, and other aircraft.

  3. Manufacturing: industrial equipment such as machinery, conveyor systems, tanks, and other metal structures.

  4. Marine: ships, boats, yachts, and other watercraft.

  5. Furniture: chairs, tables, cabinets, and other furniture pieces.

  6. Medical: medical equipment such as MRI machines, X-ray machines, and surgical instruments.

  7. Appliance: household appliances such as refrigerators, ovens, dishwashers, and other large appliances.

  8. Agricultural: farm equipment and machineries, such as tractors, plows, and harvesters.

  9. Construction: buildings, bridges, and other structures such as towers and cranes.

  10. Electrical: electrical equipment and devices such as transformers, switchgear, and other high voltage equipment.

  11. Sporting Goods: bicycles, exercise equipment, and other sports-related items.

  12. Signage: signs, billboards, and other forms of advertising.

  13. Retail: store fixtures, displays, and other items found in retail settings.

  14. Food & Beverage: food processing and packaging equipment, beverage dispensing equipment, and other items found in food and beverage manufacturing facilities.

  15. Small parts: gears, bolts, and other small metal components.

  16. Bicycle: frames, forks, and other components of bikes.

  17. Computer housing: exterior of computer towers, monitors, and other electronic devices.

  18. Stationeries: pens, pencils, and other writing instruments.

  19. Wooden furniture: wooden chairs, tables, and other pieces of furniture.

  20. Hardware: locks, knobs, and other hardware items.

  21. Lockers: exterior of metal lockers.

  22. Freezers: exterior of commercial freezers and refrigeration units.

  23. Iron railing: exterior of iron railings, fences, and other metal structures.

  24. Major Appliances: washing machines, dryers, and other large household appliances.

  25. Office equipment: printers, copiers, and other office machines.

  26. Desks: exterior of desks and other office furniture.

  27. Files: exterior of metal file cabinets and storage units.

  28. Office partitions: exterior of office partitions and dividers.

  29. Medical Equipment: surgical instruments, x-ray machines, and other medical devices.

  30. Metal doors: exterior of metal doors, including commercial and industrial doors.

  31. Car accessories: mirrors, spoilers, and other aftermarket car parts.

  32. Teflon pots: exterior of Teflon-coated pots and pans.

  33. Musical instruments: guitars, pianos, and other musical instruments.

  34. Environmental equipment: air purifiers, water filtration systems, Water Tanks, and other environmental equipment.

  35. Plastic products: plastic toys, bottles, and other plastic products.

  36. Metal products: metal signs, metal sculptures, and other metal products.

  37. Glass products: glass bottles, windows, and other glass products.

  38. Military:

  39. Wind Power :

Professional Electrostatic Spray Equipments and Smart Paint Shop

OTS-3000 +Electrostatic Spray Gun
OTS-5000-Auto-Electrostatic-Spray-Disk-System
OTS-7800 Electrostatic Spray Gun System- Robot Arm
OTS-7900 Electrostatic Spray Bell system- Robot Arm
Auto Electrostatic Spray Gun System
OTS-9000_auto_electrostatic_spary_bell_system
Gear Pump
Air Powered Double Diaphragm Pump

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We look forward to working with you to enhance the performance of your paint shop and help you achieve your goals. Contact us today to learn more about our products and services and also the latest addition iOTSON Paint Shop Technologies.